Surgical procedure
According to the clinician’s protocol, preoperative antibiotic prophylaxis with amoxicillin 1 g was initiated two days before surgery and maintained for a total of seven days. Local anesthesia was administered in the palatal and upper vestibular areas, together with troncular anesthesia for the lower arch.
The maxillary surgical phase was performed first. After extraction of the remaining teeth, the surgical guide was positioned and six Straumann TLX™ implants were placed. Bone grafting with botiss cerabone® was limited to the extraction sites. cerabone® is a deproteinized bovine bone mineral grafting material intended to provide dimensionally stable structural support in ridge preservation (8). The mandibular phase followed the same logic: the remaining teeth were extracted, an alveolar ridge recontouring procedure was carried out, the guide was placed, and four Straumann TLX™ implants were inserted. Again, grafting was restricted to the extraction sockets.
Guided surgery served as the clinical bridge between digital planning and implant placement. Implant positioning was planned digitally in coDiagnostiX® according to the intended restorative outcome, and this information was transferred to the surgical phase through the Straumann iGuide™ workflow. The combination of digitally designed guidance, a dedicated guided instrument system, and the simplified logic of the Straumann iEXCEL™ environment helped maintain continuity from planning to placement, supporting a prosthetically driven and efficient surgical execution.
Ten Straumann® RT temporary abutments for bridges were then installed, and 4-0 nylon sutures were placed. Based on the preoperative digital records acquired with Straumann SIRIOS™ X3, the Smilecloud design, and the prosthetically driven surgical plan, upper and lower CAD/CAM provisional prostheses in multilayer PMMA had been prepared in advance for immediate delivery. Once implant placements had been completed, these restorations were connected chairside to the temporary restorative components, translating the digital treatment plan into fixed teeth on the same day of surgery. This immediate provisional phase preserved continuity between digital planning, guided surgery, and restorative execution, allowing the patient to leave the clinic with immediate functional and esthetic rehabilitation. Analgesics and anti-inflammatory medication were prescribed for four days, and the first follow-up visit was scheduled for seven days after surgery.
From a clinical standpoint, the procedure was guided by the same principle that shaped the planning stage: keep the surgical act aligned with the intended restorative result. This ensured that the surgery was not an isolated event, but a direct translation of the approved digital design into the patient’s mouth.
Prosthetic procedure
Follow-up visits were carried out every four weeks over a total period of 16 weeks. At the end of this healing phase, a panoramic radiograph was obtained, and the patient was prepared for the definitive restorative stage.
Data acquisition for the final prostheses was performed with the intraoral scanner Straumann SIRIOS™ X3 full-arch protocol, which allowed capture of implant-related positions, soft tissue contours, and the existing PMMA provisional restorations in a structured and highly controlled manner. For the scanbody acquisition step, RT scanbodies were installed directly into the Straumann TLX™ implants, and Medentika® MedentiWINGS were attached with flowable resin to support stable digital registration.
The full-arch protocol was followed step by step, starting from the occlusal aspect of the scanbodies and continuing until the digital capture of both arches was complete. Attention was paid to scanbody alignment, soft tissue recording, and intaglio acquisition, as these steps were critical to reducing stitching errors and preserving the relationship between the provisional restoration and the definitive design phase.
All digital records, together with the original Smilecloud design, were then transferred to the laboratory for fabrication of the upper and lower zirconia prostheses. A major strength of this workflow was that the Smilecloud design file, exported as STL, maintained its 3D positional relationship with the intraoral PLY/STL files. This allowed the laboratory technician to import the design into CAD software such as exocad and use it as a digital wax-up reference, so that what had been shown to the patient at the planning stage could be reproduced in the definitive restorations with a high degree of fidelity.
For the definitive phase, a full-arch zirconia restoration was selected for its favorable combination of strength, durability, and esthetic integration. Within the Straumann digital ecosystem, the restorative workflow can progress from facially driven design in Smilecloud to digital data acquisition with Straumann SIRIOS™ X3 and connected planning through Straumann AXS™ and coDiagnostiX®, supporting efficient laboratory collaboration and a predictable transfer from digital design to final full-arch restoration.
After final installation, follow-up visits were scheduled at one week, one month, and three months. By that point, the restorative workflow had completed a full digital loop, from the initial facially driven smile design to the definitive bimaxillary zirconia rehabilitation.
Treatment outcomes
The immediate loading protocol had a profound effect on the patient from the very first day. He was able to speak and eat more comfortably immediately after surgery, but the benefits extended far beyond function alone. The transition from an unstable removable prosthesis to fixed immediate restorations gave him back a sense of security that had been missing for a long time.
Over time, the patient’s transformation became even more evident. He began to take better care of his appearance, lost weight, adopted a more balanced diet, and regained confidence in his social life. The definitive zirconia prostheses further reinforced that change, providing a stable and highly integrated final result that strengthened his trust in both the treatment and the materials used.
An especially important outcome in this case was the consistency between the projected and the delivered smile. The Smilecloud design was not merely a communication tool; it became a visual and restorative reference throughout the case. As a result, the definitive restorations closely reflected the original projection, which significantly contributed to patient satisfaction. In that sense, the result was not only clinically successful. It also felt familiar, expected, and emotionally validating to the patient because he could recognize, in the definitive prostheses, the smile that had been envisioned from the beginning. This case therefore demonstrates that the value of a connected digital workflow is not restricted to efficiency or precision. It also lies in its ability to make complex treatment more understandable for the patient and more reproducible for the team, culminating in a result that is both technically reliable and deeply meaningful wherever the clinic may be on the globe.
Key takeaways
- A connected digital workflow can make bimaxillary full-arch rehabilitation more predictable and more efficient, even outside major referral centers.
- Smilecloud helped define the restorative endpoint before surgery and improved both patient communication and laboratory alignment.
- Straumann SIRIOS™ X3 supported precise digital data acquisition at both the diagnostic and definitive stages of the case.
- coDiagnostiX® enabled prosthetically driven planning and guided surgery within a broader restorative strategy.
- Straumann TLX™ implants and the Straumann iEXCEL™ Performance System supported an immediate protocol that combined guided surgical simplicity with restorative continuity.
- The final zirconia restorations closely reflected the original digital design, contributing to a strong functional, esthetic, and emotional outcome.